Concurrent SIGnal Workbench is a high-performance, real-time dynamic data processing
and monitoring system for engine, turbomachinery, structural and other vibration
test applications. SIGnal Workbench is a complete solution that provides everything
needed for high-cycle fatigue testing – a real-time computer system, data acquisition
input cards, programmable signal conditioning, cabling and powerful GUI test software
for data acquisition control, data management, display and post-test analysis.
Benefits
Data Analysis and Monitoring Software
SIGnal Workbench systems feature EDAS SignalBoss software, a comprehensive application
suite that takes you step-by-step though the testing process. SignalBoss requires
minimal training and allows users to quickly begin productive testing and data monitoring.
SIGnal Workbench systems run Concurrent’s RedHawk™ Linux® real-time operating system. RedHawk
provides the fully deterministic performance needed in high-performance, time-critical
test applications.
Users can view any type of time or frequency domain plot in real-time while recording
all data digitally. Data produced by SIGnal Workbench can include digital raw time domain, frequency
domain with time domain statistics and compressed peak frequency domain data files.
All SignalBoss software set-up and operation is via point-and-click GUI. Setup can
also be performed using comma-delimited command files. Data inputs to the system
include analog time domain read in real-time or data direct read from commercially
available digital tape formats.
Programmable Signal Conditioning
SIGnal Workbench features individual-programmable signal conditioning modules that
provide four channels of configurable transducer interface circuitry on a 3U euro-card.
Each channel provides a programmable current/voltage output source and a fault-protected
programmable gain amplifier. Selecting the voltage source mode allows the module
to be configured as a strain conditioner. All of the functionality required to condition
signals from sensors that use ¼, ½ or full bridge transducer configurations are
supported in this mode.
Selecting the current source mode allows the module to support transducers that
require constant current excitation, such as integrated electronics piezoelectric
(IEPE) transducers. Channels can also be configured as instrumentation amplifiers
to monitor general-purpose analog input signals. Conditioned signals are driven
out of the module by low-impedance, high-speed operational amplifiers. All current
and voltage sources are programmable via easy-to-use graphical interface.
Three shrouded headers on the backplane of a signal conditioning chassis are used
to terminate the input and output signals for each module. The first two headers
terminate the four input signal connections. The third connecter provides the buffered
output signals. Outputs can be connected to the high-impedance differential input
of SIGnal Workbench’s analog input cards to provide a complete signal conditioning and A-to-D
conversion solution. All output is routed through the real panel of the signal conditioning
chassis.
Real-Time Data Acquisition Platform
SIGnal Workbench systems include a Concurrent iHawk™ real-time computer platform
custom-configured to the needs of your test application. Hard drive storage, memory
size and processor performance can be selected in accordance with test run durations
and channel count. SIGnal Workbench systems feature one or more 32-channel, 24-bit
Sigma-Delta analog input boards supporting a rate of 200 Ksamples per second per
channel. Other simultaneous sampling analog input cards are also available. The
iHawk computer system, signal conditioning chassis and cabling can be optionally
mounted in a mounted in a 14U or 34U rackmount cabinet.
Filtering and Finite Analysis Software Options
SIGnal Workbench’s optional DataDetective bulk data screening software can scan large volumes
of electronic vibration data files and catalog peak response information. Results
can be assigned to modes, ratioed to other locations and compared to limits. Scanned
electronic data files can be produced by a SIGnal Workbench system or by other systems
using custom file translators. DataDetective produces and interfaces to a database
that can be sorted, filtered and exported to other application formats such as comma
separated (CSV) or MATLAB formats. Each entry in the database is linked directly
with the file that produced the entry. This permits the user to immediately call
up the parent data file and examine responses more carefully. Files are viewed interactively
by clicking on the entry in the database.
SIGnal Workbench’s optional GageMap is a user-friendly software tool that simplifies
interaction with finite element models for test planning, model verification and
test data analysis. GageMap makes it easy to extract finite element data for direct
comparison to experimental measurements.
Specifications
iHawk Real-Time Computer System
1 to 4 Xeon or Opteron dual or quad-core CPUs
Up to 128 GB memory
1 to 8 SAS/SATA disk drives with optional RAID
Custom storage solutions available
High-resolution graphics options
Analog Input Cards
32-channel 24-bit Delta-Sigma Board
32 differential 24-bit analog input channels
Delta-Sigma converter per channel with linear phase digital antialias
filtering
Sample rates from 2 KSPS to 200 KSPS per channel
Software-celectable input ranges: ±2.5V, ±5V, ±10V
256 K-sample FIFO buffer
Synchronous operation; All channels clocked simultaneously
Internal sample rate generator
Hardware sync and clock I/O for multiboard synchronization
Low phase skew; typically less than 0.1-degree with Fsig < 0.35*Fsamp
DMA engine supports both block-mode and demand-mode transfers
Low power consumption. 12 Watts typical. Only +5VDC required from
PCI bus.
100dB dynamic range; 93 dB SINAD
On-demand autocalibration ensures DC offset precision as well as
AC performance
Integrated DC/DC conversion and regulation of precision internal
supply voltages
64-channel, 16-bit Simultaneous Sampling Board
64 analog inputs with dedicated 200 KSPS 16-Bit ADC per channel
True simultaneous sampling of all inputs; Minimum data skew
Sampling rates to 200 KSPS per channel (12.8 MSPS aggregate rate)
64 single-ended input channels; optional 32-channel configuration
available
Selectable differential processing simulates differential operation
of channel pairs
Input ranges: ±10v, ±5v, ±2.5v, 0/+5v, 0/+10v; software-selectable
Hardware sync I/O for multiboard operation
256-Ksample FIFO data buffer
Selectable data packing supported by sync marker
2-channel DMA engine supports block-mode and demand-mode transfers
Sampling controlled by internal rate generator, by software trigger
or externally
Internal autocalibration of all channels; on-demand
Complete software-configuration; no field jumpers
Signal Conditioning Card
General Characteristics
Gain range: 1 to 128
Frequency response: DC to 100K Hz
Gain accuracy: ± 0.05 %
Linearity: ± 0.01 %
Stability : 50 ppm ºC
Input noise: 10 uV RMS
Input protection: 125 V
Input type: Differential
Output range: ± 10 V @ 5 mA
Output impedance: 50 Ω
Short circuit protected: Yes
Bridge Completion
Configuration: Full, Half, Quarter
Auto balance: Yes, programmable
Completion resistance: 120 Ω or 350 Ω
Accuracy: 0.1 %, 5 ppm ºC
Low Pass Filter
Type: R - C
Cut off frequency: 50 Hz
Current Excitation
Type: Programmable constant current
Range: 1 to 20 mAmps
Accuracy: 0.05 %
Compliance: 24 Volts
Stability: 10 ppm ºC
Voltage Excitation
Type: Programmable constant voltage
Range: mV to 10 Volts
Accuracy: 0.02 %
Output channels: 20 mAmps
Stability: 10 ppm 1 ºC
Short circuit protection: Yes
Calibration Source
Type: Local or remote shunt resistor
Internal shunt resistors: 100K Ω, 200K Ω, 400K Ω
Accuracy: 0.1 %, 5 ppm 1 ºC
EDAS SignalBoss Software
Real-Time Processing Features
Digital filtering
Fast fourier transform (FFT)
Tracked order filtering.
Overall amplitude calculation
Integration and differentiation
Plots - Auto-Spectrum (FFT)
- Time Series (O-Scope)
- Strip Chart
- Time Series Orbit (Lissajous)
- Rotational Speed
- Campbell
- Z-mod (Intensity)
- Waterfall
- Tracked Order
- Overall Amplitude
Data display
Alarming and limit checking
Off-Line Processing Features
Spectral reprocessing and composite plot
Transfer functions
Time-domain amplitude interpolation
Maneuver editing
Hard-copy output
Report-ready digital plots
Batch processing
Acoustic processing
Data Recording
Local data storage w/RAID
Raw time series or spectral domain file format
Sony SIR-1000 read capability